smed-training

Quick Change Over (SMED)

In Field Training

Improving set up time in order to Increase flexibility.

Changeover = Time to Change a from the Last Part of a Production Lot to the First Good Part of the next Production Lot.

traditional-changeover
Description of a Traditional Changeover

Single Minute Exchange of Die (SMED) is a method developed by Shigeo Shingo and a cornerstone for Just in Time production, it originally looks to reduce the setup time in less than 10 minutes, today this approach is used to improve all kinds of setting activities.

In Field Training: we will learn and practice on the shop floor

Shopfloor activities

Practice the steps of SMED to reduce time on selected processes.

Group Exercises

Learn with participants from other industries and exchange experiences

Case examples

Implementation examples and clear exercises to clarify the method.

Objective: understand the concept and practical implementation of SMED in order to set the foundations for Just in Time production and higher equipment availability.

Benefits from SMED:

Quick setups will enable you to:

  • Reduce the work in process and finish good inventory

  • Produce smaller batches of more varied products

  • Reduce your lead time to serve your customers faster

  • Instill the sense of urgency on your team.

Dates: 13-15 March    Location: BOA RBT,  Arad Romania.

Language: Romanian

APPROACH

Approach: Participants split into teams to perform activities in the shop floor and practice the concepts, working in real processes with a coaching provided throughout the steps.

Skills to be practiced during the workshop:

-The 4 steps method to analyze and improve the Change over process

-How to make easier and streamline any process to reduce the idle time.

-Calculate the savings and impact on reducing the change over time.

AGENDA

Who should attend: Senior managers, leaders and  middle managers that are interested on improving the flexiblity on their processes in order to better serve their customers.

AGENDA

Most of the concepts are accompanied by practical exercises or shop floor exercises

  • Lean Management and the need for flexibility

  • SMED background, the cornerstone for Just in Time

  • Calculating the operational benefits from Quick Change over.

  • Flexibility indicator: Every part Every Interval

  • SMED Methodology

  • Activities classification in a Change over

  • Define the set-up Steps

  • Separate Internal from External Activities

  • Prepare all external activities

  • Transform Internal into External Activities

  • Streamline Internal Activities

  • Requirements to enable quick change over

  • Standardization, 5s and Visual Management

  • PDCA approach for reducing the change over time

  • The link to leveled Production and pull system

  • Continuous Improvement

SMED Process

  • 1) Document & classify activities

    Document a “Dry-Run” Setup, and separate Events into Internal Setup and External Setup

  • 2) Transform internal into externals activities

    Convert any internal setup events to external setup events using focused, engineered methods.

  • 3) Streamline internal events

    Standardize activities to simplify, reduce, and Eliminate tasks.

  • 4) Eliminating Adjustments and Trial Runs

    Turn intuition and guessing into data and settings, 100% elimination of trial runs

smed-images

Host Company

boa logo

Host Company: BOA RBT – Arad, Romania

BOA RBT – Arad Plant

The BOA Group is one of the world’s leading manufacturers for flexible mechanical elements for the automotive and aerospace industry as well as for a wide range of industrial applications.

The headquarters is based in Stutensee, Germany. Today, the BOA Group consists of 15 subsidiaries and shareholdings in 13 countries.

The BOA Group develops, produces and distributes flexible stainless steel components for engine management, exhaust systems, fuel systems and side components for passenger cars and heavy vehicles.

BOA Romania is located in Arad. The plant started its operations in July 2014 producing metal hoses and exhaust gas recirculation pipes for the automotive industry as well as V-clamps for industrial applications.

The BOA Group develops, produces and distributes flexible stainless steel components for engine management, exhaust systems, fuel systems and side components for passenger cars and heavy vehicles.

In the industrial division, the BOA Group delivers flexible elements for applications in the Energy sector, Shipbuilding, Rail and Heavy Engine industry. Customized expansion joints are designed for Petrochemical, Chemical as well as Oil & Gas Pipelines.

Precision metal bellows and ultra clean metal hoses complete the product range and offer high tech product applications in the Vacuum, Semiconductor & Magnet Technology market.

boa-products

Receive the brochure with all details in your email

SMED, Set up, Quick Change over, Zero Change over, one touch Exchange of Die, Single Minute exchange of die, Changeover, Setup Rapid, Quick Setup, Reducerea timpului de reglare

Contact Us

Let us know your questions, our team will contact you briefly.

COACHING & IMPROVEMENT NEWS
Our newsletter will keep you informed about new webinars, white-papers and events related to operational excellence.
Your Information will never be shared with any third party.
Or follow us in Linkedin
Do you like our updates?
Never miss one
Or join our Newsletter
Follow us:
Calendar - Register now:
Number of participants:
Company name :
Contact person:
Contact e-mail
Participant Names / Position / email :
Thank you for subscribing, we have received your information. Please check your email
Have a great day! ALFRA Consulting team
Please, select your menu preferences:
Name:
VSM Training - 31 March, Arad
Friday -31 March
Saturday - 1 April
Thank you, we have received your preferences.
Have a great day! ALFRA Consulting team
Lean for Business Processes, 6 April - Cluj Napoca
Thursday - 6 April
Please, select your menu preferences:
Friday - 7 April
Toyota Kata In Field Training
DEVELOP YOUR LEADERS AS PROBLEM SOLVERS AND COACHES OF THE IMPROVEMENT JOURNEY
10-12 July
4-6 Arad, October
Total Productive Maintenance Workshop
SIGNIFICANT INCREASE IN OPERATIONAL AVAILABILITY BY ELIMINATING AND PREVENTING LOSSES
Special training
Thank you for registering, we have received your information. Please check your email
Have a great day! ALFRA Consulting team
Join our FREE Webinar:
TPM Overview & Benefits
Understand the Total Productive Maintenance Model and its powerful benefits.
8 February
  • 2 p.m. Madrid Time
  • 3 p.m. Bucharest Time
  • 4 p.m. Moscow Time
With Gustavo Varela
Developing Lean Leaders:
The missing piece in Lean Transformations
True Leadership is the key for a successful transformation, Join renowned expert Jeff Liker and learn how to create leaders who mentor and coach others on the Lean Journey.
Jeffrey K. Liker
International Best Selling Author
His work have won twelve Shingo Prizes for Research Excellence. He was recently inducted into the Association of Manufacturing Excellence Hall of Fame and into the Shingo Academy.
Developing Lean Leaders:
The missing piece in Lean Transformations
Join renowned expert Jeff Liker and learn how to create leaders who mentor and coach others on the Lean Journey.
Jeffrey K. Liker
International Best Selling Author
Register now:
Participant Names & Positions:
Ritsuo Shingo Shop Floor Practice
Mr. Shingo will share his perspective from all the experiences of his long life in the Automotive Industry, in different leadership roles within Toyota.
Ritsuo Shingo
Former Executive President: Toyota & Hino Motors China
Son of renowned Japanese guru Dr. Shigeo Shingo, in his +40 years in Toyota, He helped in the startup of five Toyota plants outside Japan.
Host Plant:
20-22 November, Salonta, Romania
RITSUO SHINGO
In Field Training
Ritsuo Shingo
Mr. Shingo will share his management approach in his +40 years of experience on different leadership roles within Toyota.
Former Executive President: Toyota & Hino Motors China
Host Plant:
20-22 November, Salonta, Romania
Lean For Business Processes Training
IMPROVE SERVICE DELIVERY, PRODUCTIVITY AND QUALITY OF ADMINISTRATIVE PROCESSES.
Lean For Business Processes Training
IMPROVE DELIVERY & QUALITY OF ADMINISTRATIVE PROCESSES.
8 Steps Problem Solving In Field Training
Arad, 23-25 October
Is your people using a common approach to solve problems at all levels?
Problem Solving In Field Training
Arad 23-25 October
Continuous Improvement can't happen without an standard approach to solve problems.
Do you have a strong team with these skills?
HR Training for Senior Management
Cluj-Napoca, 26-28 November
Key factors to:
Attract, Select, Develop & Keep the best people
JAPAN INDUSTRY BENCHMARK TOUR
5th - 9th August 2019
Experience the Kaizen spirit direct from the source to get inspired and learn from companies at the highest level of Lean
LEAN LEADERS SUMMIT 2019
BUDAPEST, HUNGARY 21-22 MAY
Best practices & experiences from Leaders around the world
LEAN LEADERS SUMMIT
BUDAPEST, HUNGARY 21-22 MAY
Best practices & experiences from Leaders around the world
Lean Leaders Summit 2019
Number of participants:
Company name :
Contact person:
Contact e-mail
Participant Names / Position / email :
Register now:
Thank you for subscribing, we have received your information. Please check your email
Have a great day! ALFRA Consulting team
How to develop yourself and your team to drive superior performance.
Enroll to our newsletter program to receive this and more exclusive material.
Booklet: Developing Lean Leaders
Hogyan fejlessze a csapatát és érjen el kiváló teljesítményt?
Iratkozzon fel hírlevelünkre, hogy ezt és más exkluzív anyagokat is megkaphasson.
Jegyzet: Lean vezetők fejlesztése
How to develop yourself and your team to drive superior performance.
Enroll to our newsletter program to receive this and more exclusive material.
Booklet: Developing Lean Leaders
Thank you for contacting us, you will receive the information in your e-mail.
Have a great day! ALFRA Consulting team
Lead the journey towards a successful cultural transformation that delivers superior performance.
PGlmcmFtZSB3aWR0aD0iMTAwJSIgaGVpZ2h0PSIxMDAlIiBzcmM9Imh0dHBzOi8vcGxheWVyLnZpbWVvLmNvbS92aWRlby8zMjA3NjQ0NzU/Y29sb3I9ZmZmZmZmJnRpdGxlPTAmYnlsaW5lPTAmcG9ydHJhaXQ9MCZiYWRnZT0wIiBmcmFtZWJvcmRlcj0iMCIgYWxsb3dmdWxsc2NyZWVuPjwvaWZyYW1lPg==
Jak se vyvíjet sami a váš tým, abyste řídili vynikající výkon.
Jak se vyvíjet sami a váš tým, abyste řídili vynikající výkon.
Brožura: Rozvoj slabých vůdců
Learn how HR teams can strategically lead the organization transformation while developing and engaging its people in continuous improvement.
The Role of HR in the Lean Transformation
Enroll to our webinar program
Enroll to our webinar
Learn from leaders and companies at the highest level of Lean.
PGlmcmFtZSB3aWR0aD0iMTAwJSIgaGVpZ2h0PSIxMDAlIiBzcmM9Imh0dHBzOi8vcGxheWVyLnZpbWVvLmNvbS92aWRlby8zMzc1MzI4MjA/Y29sb3I9ZmZmZmZmJnRpdGxlPTAmYnlsaW5lPTAmcG9ydHJhaXQ9MCZiYWRnZT0wIiBmcmFtZWJvcmRlcj0iMCIgYWxsb3dmdWxsc2NyZWVuPjwvaWZyYW1lPg==
Japan Kaizen Tour 2019