LEAN STRATEGY DEPLOYMENT

How to Approach a Cultural Transformation

DEVELOP THE STRATEGY FOR YOUR COMPANY

Objective

This program aims to explain participants the key factors for a successful lean transformation, the work structure and deployment strategy for the  initial phase of a lean transformation based in the Toyota Way Model, explaining which systems & triggers must be developed and deployed, and how to measure the deployment based on behaviors, which will deliver  good process and results in soft and hard benefits

Workshop Highlights:

  • Highly dynamic with discussion sessions of 5 Case Studies of companies from Automotive, Food, Plastics, Electronics industries.
  • Complete documentation from all phases of a real company assessment, explaining the analysis and design of its transformation roadmap.
  • Development of their own High level strategic Roadmap based on the Toypta Way Model
Lean Strategy Deployment

Aimed to:

Top leadership levels, Functional Managers and Lean Practitioners from Manufacturing & Services Companies.

Training Lenght & Language:

16 hours (2 days) – English

Mandatory Requirement:

Previous  Lean Manufacturing Knowledge/Training

Limited Seating:

12 participants per training

Sustainable  Continuous Improvement

Sustainable Continuous Improvement

Develop a real long term strategy for your company, learn the key factors for a lean adoption and sustain the achievements through aligned continuous improvement

Set the Direction for Change

Set the Direction for Change

In order to take a company to an operational excellence level, a change in its people’s behavior is required; a Strategic Roadmap shows how to deploy the Lean systems in order to drive that change.

HOW PARTICIPANTS RATE THIS TRAINING

Applicable to my Company
94%
Instructor's ability to clarify & transfer knowledge
98%
Active & Dynamic
88%
Quality of the Information provided
97%

BENEFITS & DELIVERABLES

After training attendants will be able to:

  • Understanding of the Lean Transformation Model, to avoid common errors of Lean initiatives and builds on the strengths of your organization.
  • Clear and comprehensive explanation (& Know How Know Why)  of systems deployment in the early stages of  the journey and how to measure the evolution based on behaviors
  • General understanding of the lean transformation model based on the Toyota Way

LEAN STRATEGY DEPLOYMENT TRAININGS CALENDAR

Now

Book your place

view details

INSTRUCTORS

FRANCISCO OCEJO

DSC_5663

-Industrial and Systems Engineer graduated from Tec de Monterrey
-ALFRA Consulting´s General Director, a company specialized in consulting and training, with the participation of Senior Consultants, researchers ¨Best Seller¨ and former Toyota´s Regional Vice-President.
-Former Lean Manufacturing Manager for Celestica in Reynosa, Mexico. A company with 250 million in sales annually.
-Former WCM Leader for Celestica in Monterrey, Mexico. A company with 1 billion in sales annually.
Trained over 5000 people in Lean Manufacturing.
– Has certified to the IIE, USA over 300 Engineers, Managers and Directors.
-Key consulting Knowledge in Lean Manufacturing- Six-Sigma- TOC – Strategic Planning.
-Certified Black Belt certified by the IIE Atlanta, Georgia, USA.
-RE-Certified by the IIE Atlanta, Georgia, USA.
Knowledge in the Shingo Prize Model.
-Current Senior Lean Consultant Transformation in large companies which are implementing cultural change through the Toyota Way.
-Have conducted Strategic Planning Studies at the University of Essex, England.

EDGAR CARDENAS

Edgar Cardenas Profile -Lite

• Examiner and co-developer of the Toyota Way Assessment Model for the True North.
• I have helped companies from different countries to develop their long term strategies to transform into a Lean enterprise delivering turnover results.
• I have trained & coached in Lean Thinking over 800 executives, managers and engineers around the world to develop their soft and hard skills.
• Experienced in management advisory for Lean Systems deployment with depth knowledge in Operational Excellence models.
Experiece with Coaching & Improvement Kata
• Development Leader for the Lean E- Training platform and Lean Simulation Materials
• I have participated as speaker and workshop facilitator for several operational excellence conferences and summits.
• In my work experience I’ve received training & coaching from different Influencers and Industry leaders like Jeffrey Liker, Gary Convis, Ritsuo Shingo, among other great colleagues from whom I’ve received great and valuable insights and experience.

TRAINING AGENDA: BODY OF KNOWLEDGE

  • Lean as cultural based system
  • Common reasons of Lean Strategy Failures
  • Lean Architecture: Principles, Systems & Tools
  • Systems Drives Behaviors
  • Develop your system based in good principles
  • Living the values of the company with the correct behaviors
  • Leadership role in a lean transformation

 

Overview of Toyota Way Model: 4Ps

  • Philosophy
  • Process
  • People & Partners
  • Problem Solving

 

  • Common Weaknesses in a Traditional Culture
  • Transformation Roadmap Examples
  • Work Structure for Systems deployment
  • Measuring the evolution of a Lean transformation

Analysis (Strengths, Weaknesses, Roadmap) and Discussion of Cases Studies

  • “JoyFoods” Case: Living in the Comfort zone
  • “ELK Solutions” Case: A Cosmopolitan Culture
  • “Quadtech” Case: Too many Captains for one Ship
  • “Randall” Case: The real price of a low cost operation
  • “MasterMolds” Case: The MVP Quarterback ¿and where’s the Team?

Lean Systems deployment explanation:

Philosophy:

  • Correct accountability of  KPI that drives correct behaviors
  • Daily management system

Process:

  • 5s and visual management
  • Standard Work

People and Partners:

  • Development & training at all levels
  • Recognition & communication system

Problem Solving:

  • Kaizen Thinking
  • Quality at the source
  • Best practices among enterprise

FOLLOW US:

DO YOU HAVE MORE QUESTIONS?

PLEASE CONTACT US:

CALENDAR CODE 

Contact Us

Let us know your questions, our team will contact you briefly.

COACHING & IMPROVEMENT NEWS
Our newsletter will keep you informed about new webinars, white-papers and events related to operational excellence.
Your Information will never be shared with any third party.
Or follow us in Linkedin
Do you like our updates?
Never miss one
Or join our Newsletter
Follow us:
Register now:
Number of participants:
Company name :
Contact person:
Contact e-mail
Participant Names / Position / email :
Thank you for subscribing, we have received your information. Please check your email
Have a great day! ALFRA Consulting team
Please, select your menu preferences:
Name:
VSM Training - 31 March, Arad
Friday -31 March
Saturday - 1 April
Thank you, we have received your preferences.
Have a great day! ALFRA Consulting team
Lean for Business Processes, 6 April - Cluj Napoca
Thursday - 6 April
Please, select your menu preferences:
Friday - 7 April
Toyota Kata In Field Training
DEVELOP YOUR LEADERS AS PROBLEM SOLVERS AND COACHES OF THE IMPROVEMENT JOURNEY
10-12 July
4-6 Arad, October
Total Productive Maintenance Workshop
SIGNIFICANT INCREASE IN OPERATIONAL AVAILABILITY BY ELIMINATING AND PREVENTING LOSSES
Special training
Thank you for registering, we have received your information. Please check your email
Have a great day! ALFRA Consulting team
Join our FREE Webinar:
TPM Overview & Benefits
Understand the Total Productive Maintenance Model and its powerful benefits.
8 February
  • 2 p.m. Madrid Time
  • 3 p.m. Bucharest Time
  • 4 p.m. Moscow Time
With Gustavo Varela
Developing Lean Leaders:
The missing piece in Lean Transformations
True Leadership is the key for a successful transformation, Join renowned expert Jeff Liker and learn how to create leaders who mentor and coach others on the Lean Journey.
Jeffrey K. Liker
International Best Selling Author
His work have won twelve Shingo Prizes for Research Excellence. He was recently inducted into the Association of Manufacturing Excellence Hall of Fame and into the Shingo Academy.
Developing Lean Leaders:
The missing piece in Lean Transformations
Join renowned expert Jeff Liker and learn how to create leaders who mentor and coach others on the Lean Journey.
Jeffrey K. Liker
International Best Selling Author
Register now:
Participant Names & Positions:
Receive all the details in your email
Ritsuo Shingo Shop Floor Practice
Mr. Shingo will share his perspective from all the experiences of his long life in the Automotive Industry, in different leadership roles within Toyota.
Ritsuo Shingo
Former Executive President: Toyota & Hino Motors China
Son of renowned Japanese guru Dr. Shigeo Shingo, in his +40 years in Toyota, He helped in the startup of five Toyota plants outside Japan.
Host Plant:
20-22 November, Salonta, Romania
RITSUO SHINGO
In Field Training
Ritsuo Shingo
Mr. Shingo will share his management approach in his +40 years of experience on different leadership roles within Toyota.
Former Executive President: Toyota & Hino Motors China
Host Plant:
20-22 November, Salonta, Romania
Lean For Business Processes Training
IMPROVE SERVICE DELIVERY, PRODUCTIVITY AND QUALITY OF ADMINISTRATIVE PROCESSES.
Lean For Business Processes Training
IMPROVE DELIVERY & QUALITY OF ADMINISTRATIVE PROCESSES.
8 Steps Problem Solving In Field Training
Arad, 23-25 October
Is your people using a common approach to solve problems at all levels?
Problem Solving In Field Training
Arad 23-25 October
Continuous Improvement can't happen without an standard approach to solve problems.
Do you have a strong team with these skills?
HR Training for Senior Management
Cluj-Napoca, 26-28 November
Key factors to:
Attract, Select, Develop & Keep the best people